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Fluke

3563 Analysis Vibration Sensor System

Combines a high-frequency piezoelectric sensor and insightful software analytics

Have questions? We're here to help!
Have questions? We're here to help!

 The Fluke 3563 combines a high-frequency piezoelectric sensor and insightful software analytics, enabling maintenance teams to regularly monitor and analyze vibration readings for a facility’s production-critical assets. Its smart battery management lets maintenance pros determine the data transmission rate and adapt and extend the sensor battery’s life while still getting the data required.

 
The sensor’s eMaint Condition Monitoring software application includes customizable frequency band measurements, automatically generated thresholds based on asset details, trend visualization, and frequency identification graphs. These views enable users to determine which fault is causing a problem to an asset and the cause of the fault. With this analysis, users can evaluate critical next-step actions to take. The result is extended peak operating performance and more efficient maintenance team use – delivering increased business value from maintenance operations.
 
Combined with setup and vibration training services, the Fluke 3563 can be implemented seamlessly into existing plant operations while yielding the efficiency benefits promised by condition monitoring and practical leverage of the IIoT. The Fluke 3563 Analysis Vibration Sensor system is a solution that seamlessly combines three parts: hardware, software, and service. The one-on-one setup process includes personalized assistance from Fluke Reliability experts, ensuring successful configuration, commissioning, and installation.
 
Essential hardware features
 
• The sensor captures the following measurements:
• Vibration measurements that include RMS and peak-to-peak (supported measurement quantities are velocity and acceleration)
• Time waveform
• Temperature
• The measurements are sent to the gateway by a short-range wireless technology standard
• A battery-operated triaxial sensor that leverages two MEMS sensors and a high-frequency, high-resolution piezoelectric sensor
• The two MEMS sensors are used to measure low-frequency vibrations in the X and Y orthogonal axes
• The piezoelectric sensor measures both low- and high-frequency vibrations in the Z-axis, which is the main sensing axis
• Dual network capabilities: Wi-Fi and Ethernet
• A unique smart battery-management capability that allows for a user-determined data transmission rate, maximizing battery life
 
Key eMaint Condition Monitoring software features
 
• Dashboard: Displays the overall condition of assets from associated devices, with summary-level data visible by location.
• Visualized measurements: Monitor assets at a glance by visualizing the following measurement data:
• Overall velocity and acceleration
• Temperature
• Acceleration and velocity bands
• Bearing Severity Overalls
• Vibration trending graphs: Graphing supports a user’s analysis and provides access to measured parameters, including trend charts.
• Thresholds and Event Notifications
• Leverage customizable and auto-generated thresholds based on asset details
• Warning notifications are received via email and/or through the eMaint Condition Monitoring.
• Overview of Asset Event History: Users can add/edit asset information and review the history of monitored changes and associate device information in eMaint Condition Monitoring.
Services
 
Our Expertise as a Service offering bolsters maintenance teams with assistance and training when they need it. Teams can take advantage of these services to launch condition monitoring programs that position them for a future of IIoT:
 
• Remote and onsite setup services: including asset-to-sensor analysis, network and schedule configurations, commissioning, installation, post-onboarding report, and more
• Vibration training: including core principles, how to read vibration data, and how to take data-based actions
• Custom installation and vibration training packages

 • Enables condition monitoring and vibration analysis

• Insightful data analysis from the eMaint Condition Monitoring software
• Long vibration sensor battery life via smart battery management
• Custom & auto vibration measurement thresholds based on machine type
• Dual network capabilities as Ethernet and Wi-Fi vibration sensor
Size (D x H) 68mm x 53.4mm
Weight 199.5g (145g without batteries)
Ingress protection class IP67
Shock Limit 5000 g peak
Power 6 x 3.6V 1/2 AA Li-SOCl 2 battery
Battery lifetime: At least 1 year
(Every 10 minutes overalls / Every 60 minutes 2 sec. TWF)
AD Conversion 24 bit
Wireless communication (sensor to gateway)
Radio Frequency 2.4 GHz ISM band according to IEEE 802.15.1
Range (line of sight) Up to 100 meters, depending on environment
Data Transmission
Transmission interval Configurable, minimum default is every 10 minutes
Range
Frequency range 2 Hz – 10,000 Hz Z (0 Hz – 1,000 Hz X, Y)
Amplitude range z-axis: +/- 50g; x- and y-axis: +/- 16g
Sampling frequency 18.5 – 62.5 kHz
Temperature
Measurement range -20°C to 85°C (-4°F to 185°F)
Storage range -20°C to 85°C (-4°F to 185°F)
Mechanical
  • Thumbnail of document 6013865m en 3563 Services ds 2023 17775
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    6013865m en 3563 Services ds 2023 17775

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